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Monday, September 24, 2012

Energy efficiency – saving resources.Photovoltaic (solar cell) Systems--home made solar cell step by step


           Photovoltaic (solar cell) Systems

A continuously rising energy demand combined with increasingly limited natural resources are challenging energy suppliers, industry as well as consumers to rethink how we produce and use energy. Energy efficiency, smart energy use, and energy savings are keys to meeting this challenge in a sustainable way.

Solar cells convert sunlight directly into electricity. Solar cells are often used to power calculators and watches. They are made of semiconducting materials similar to those used in computer chips. When sunlight is absorbed by these materials, the solar energy knocks electrons loose from their atoms, allowing the electrons to flow through the material to produce electricity. This process of converting light (photons) to electricity (voltage) is called the photovoltaic (PV) effect.

Solar cells are typically combined into modules that hold about 40 cells; a number of these modules are mounted in PV arrays that can measure up to several meters on a side. These flat-plate PV arrays can be mounted at a fixed angle facing south, or they can be mounted on a tracking device that follows the sun, allowing them to capture the most sunlight over the course of a day. Several connected PV arrays can provide enough power for a household; for large electric utility or industrial applications, hundreds of arrays can be interconnected to form a single, large PV system.

home made solar cell step by step 


                                                                            1
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A sheet of copper flashing from the hardware store
A transparent CD case
Electric wire
Sodium bicarbonate or Table salt

An electric stove
hot glue
solder
Sheet metal shears for cutting the copper sheet

How to prepare copper                                 2

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The first step is to cut a piece of the copper sheeting that is about the size of the burner on the stove. Wash your hands so they don't have any grease or oil on them. Then wash the copper sheet with soap or cleanser to get any oil or grease off of it. Use the sandpaper or wire brush to thoroughly clean the copper sheeting, so that any sulphide or other light corrosion is removed.

Next, place the cleaned and dried copper sheet on the burner and turn the burner to its highest setting.

Cooking the copper

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cook the copper for at least 30 min.
As the copper gets hotter, the colors are replaced with a black coating of cupric oxide. This is not the oxide we want, but it will flake off later, showing the reds, oranges, pinks, and purples of the cuprous oxide layer underneath.
The last bits of color disappear as the burner starts to glow red.
When the burner is glowing red-hot, the sheet of copper will be coated with a black cupric oxide coat. Let it cook for a half an hour, so the black coating will be thick. This is important, since a thick coating will flake off nicely, while a thin coat will stay stuck to the copper.
After the half hour of cooking, turn off the burner. Leave the hot copper on the burner to cool slowly. If you cool it too quickly, the black oxide will stay stuck to the copper.

Prepare the cooked copper                               3

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When the copper has cooled to room temperature (this takes about 20 minutes), most of the black oxide will be gone. A light scrubbing with your hands under running water will remove most of the small bits. Resist the temptation to remove all of the black spots by hard scrubbing or by flexing the soft copper. This might damage the delicate red cuprous oxide layer we need to make to solar cell work.
When you are finished cleaning the copper should be as in the photo

Assemble the cell

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Cut another sheet of copper ,
Solder a wire to each copper plate
glue to insulate the soldering
glue the plate as in photo

Fill and seal the cell                                                   4 

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seal the cell and fill it with a solution of baking soda (or cooking salt) and water

Test the cell

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test the cell whit Sunlight
A note about power

 cell produces 58 microamps at 0.10 volts.

Don't expect to light light bulbs or charge batteries with this device. It can be used as a light detector or light meter, but it would take acres of them to power your house.